OPEN MIND

重點摘要

hyperMILL CAD/CAM技術:航太產業次世代製造解決方案

從複雜幾何結構到難加工材料——航太產業的特殊需求需要極致精度、效率與製程可靠性。hyperMILL結合成熟合作夥伴網絡、創新CAM策略及先進的自動化技術,可靠地生產新一代航太科技所需的零件,並確保製造流程具備未來延續性。

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值得您信賴的 CAM 軟體

全球佈局。可量化的航空專業實力。

  • 800+客戶:OEM製造商、一級供應商及MRO企業
  • 深耕 24 個關鍵區域
  • 飛機、直升機、火箭、eVTOL(電動垂直起降飛行器)、無人機、衛星
  • hyperMILL,從地球製造邁向太空探索的重要夥伴

線上研討會:精通高效的航太加工技術

探索經過驗證的 hyperMILL 航太加工策略——從渦輪葉片加工到可靠的 NC 程式驗證與自動化。

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研究與產業合作——強大網絡建立信任研究與產業合作——強大網絡建立信任

hyperMILL與國際航空研究緊密連結,並與全球知名機構合作。這些協作確保獲取最新製造方法與驗證流程。同時,OPEN MIND與頂尖設備商及刀具製造商保持緊密夥伴關係,以實現加工策略與材料、刀具及工具機的完美匹配。其成果是持續驗證的流程,為航太製造用戶提供最高精度、最大效率及絕對的製程可靠性。

航太製造業面臨的五大關鍵挑戰

航太產業正面臨巨大的創新與成本壓力。OEM 與一級供應商必須穩定生產高度複雜的零組件,同時遵循最嚴格的品質標準,並整合最新技術於製造流程中。

hyperMILL 協助企業以高效方式應對這些挑戰,透過可靠且可驗證的 CAM 策略,取得決定性的競爭優勢。

複雜幾何結構

葉盤、葉輪及薄壁結構件等零件需採用精密CAM策略。hyperMILL提供多種強大策略,包含專為極致精度與表面品質設計的五軸加工策略。

難加工材料

鈦合金、因科鎳合金、超合金及複合材料會加劇刀具磨損與成本。經優化的策略與高效能切削(HPC)技術可顯著縮短加工時間並降低刀具損耗。

效率與成本壓力

冗長的加工與編程時間削弱附加價值。先進的自動化技術、特徵與巨集技術及高效能方法,能減少人力投入並縮短產出週期。

安全與品質要求

零容錯與具備高製程穩定性的 NC 程式是基本要求。hyperMILL提供可經稽核驗證的NC程式,並透過其專屬NC程式碼模擬系統hyperMILL VIRTUAL Machining進行驗證。此外,與機台的連線功能確保NC程式遵循標準規範的核准流程。

技術變革與創新

eVTOL、混合式製造與永續發展目標正重塑生產模式。同時,懷抱創新理念的新創企業正為產業注入新動能。hyperMILL具備靈活擴展性,完美適用於動態航空環境中的積層製造、自適應製造及混合製造概念。

 

兩個領域,一項技術:航空與太空

航太產業需求多元——從大體積結構件的高效加工,到微型太空元件的高精度製造。因此我們將產業劃分為兩大領域:

航空

航空

太空領域

太空

為何 hyperMILL 是實現高效可靠航空製造的關鍵?

無論是結構、引擎、起落架等零組件複雜的民用航空領域,還是涉及衛星、運載火箭與新興太空應用的航太領域,兩者皆對精度、製程可靠性與效率皆有極高要求。hyperMILL在刀具路徑生成方面展現卓越靈活性:即使是最難加工的材料,如鈦合金、鎳基合金、其他超合金或複合材料質,也能在嚴格控制的加工條件下穩定加工,因為其刀具運動可完美對應各種加工情境。這種高度的適應能力,使 hyperMILL 成為滿足航太領域高階製造需求的理想解決方案。

安全與信任——德國製造

hyperMILL代表經最高標準驗證的品質與資料安全。透過德國本地部署解決方案,所有設計與製造資料完全留存於客戶端——既能防範未經授權存取,亦符合美國ITAR法規等國內外規範。由德國開發的 hyperMILL 滿足所有歐洲資料保護與資安要求,為如航太等安全關鍵產業提供極致的掌控能力、合規性與信任保障。

FAQ: Aviation and Aerospace

Why is hyperMILL® a good choice over industry-standard CAD/CAM systems in the aerospace sector?

hyperMILL® offers clear advantages in the aerospace industry. The system reads native CAD formats directly—without data loss and with the exact geometric quality of the original model. This preserves the basis for AS9100-compliant processes.
As a specialized CAM solution, hyperMILL® focuses entirely on the needs of NC programmers: efficient strategies, transparent parameters, short programming times, and maximum process reliability.
hyperMILL® offers a high degree of flexibility for supply chains with different CAD systems: models from a wide variety of sources are programmed uniformly and reliably—regardless of the OEM ecosystem.

Can hyperMILL®work seamlessly with common PLM systems?

The hyperMILL® PLM Connector integrates CAM programming directly into existing PLM structures and creates a consistent, audit-proof data chain—ideal for aerospace requirements such as documentation, traceability, and AS9100 compliance.
NC programmers can access models, drawings, and revisions directly from hyperMILL® without the need for paper or manual file storage.
Workflows also become more flexible: changes to the model are reported automatically, and adjustments can be made even during programming—a real advantage when schedules are tight.

How does hyperMILL® support compliance with AS9100 requirements in manufacturing?

hyperMILL® supports AS9100 compliance with stable, traceable, and fully documented CAM processes. All strategies, parameters, and tool data are stored in an audit-proof manner and can be checked at any time—a key factor for traceability.
NC code simulation, collision control, and reliable tool paths ensure reproducible and tested NC programs. Controlled workflows and clear approval processes can be mapped using the PLM connector or connected systems such as Hummingbird MES.
hyperMILL® integrates seamlessly into AS9100-compliant quality and documentation structures and supports safe, consistent manufacturing.

Does AS9100 prescribe a specific NC code simulation solution? And how does hyperMILL® VIRTUAL Machining meet this requirement?

AS9100 does not prescribe a specific NC code simulation solution. However, the standard clearly requires that manufacturing processes be validated, documented, and controlled.
This is precisely where hyperMILL® VIRTUAL Machining comes in: The simulation is based directly on the actual NC code and on a digital twin of the machine. This allows the entire manufacturing process to be verified precisely—from tool movements to axis limits.
This approach provides reliable evidence of process reliability as required by AS9100.
In addition, hyperMILL® CONNECTED Machining enables a standard-compliant approval process for NC programs directly on the machine.

I am already ISO 9001 certified – how difficult is it to also comply with AS9100?

If ISO 9001 certification is already in place, the additional requirements of AS9100 are manageable. The standard is based directly on ISO 9001 and primarily supplements aspects such as risk management, traceability, configuration control, and clearly defined approval processes.
For companies, this means that existing structures are sufficient, but more precise evidence and stricter documentation requirements are being added. These requirements can be efficiently implemented with digital, audit-proof workflows—for example, via CAM, PLM connection, or NC code verification.
Our hyperMILL® customers work successfully worldwide in AS9100-certified manufacturing environments and rely on stable, digitally supported CAM processes.

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hyperMILL 5-axis Machining: 連接板
hyperMILL TURN-MILL Machining: 航空航天外殼
hyperMILL 5-axis Machining: 空氣導流板
hyperMILL 5-axis Machining: 連接板

此展示部件展現典型航空結構特性,採用EN AW-7075鋁材於Hermle C42機床上加工而成。製程結合高效粗加工與精加工工序,確保最高效率與精度。
薄壁區域採用圓弧分段刀具,以實現最佳精加工性能。

hyperMILL TURN-MILL Machining: 航空航天外殼

這款航空級鋁合金外殼展現了Mazak Integrex i-100HS機台最新的多工加工功能——結合先進車削與銑削策略、HPC車削技術及圓弧分段刀具,實現完美精加工效果。
見證hyperMILLs CAM策略如何在無縫工作流程中,同時達成精準度、效率與製程可靠性。

hyperMILL 5-axis Machining: 空氣導流板

此航空航天風格零件採用1.2738鋼材,於GF Mikron MILL P800 U機床上經精密加工製成。加工過程採用hyperMILL軟體編程,並運用 hyperMILL MAXX Machining 性能套件中的粗加工工序結合了高效切削加工與形狀偏移粗加工,以實現最高材料去除效率。採用圓弧分段刀具,成功達成卓越的表面品質與精密度。

 
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