To Space and beyond – hyperMILL® is part of the mission
Key Takeaway
CAM Excellence for Space Manufacturing
Whether rockets, satellites, or surface mobility, space travel demands absolute precision and process reliability. hyperMILL® offers CAM technologies that can be used to reliably manufacture even the most complex components made of titanium, Inconel, or other high-temperature-resistant materials – and thus the key technologies for future-proof aerospace production in all areas, from established programs to new space initiatives.
Efficient manufacturing of rocket components – from prototype to orbit with hyperMILL®
Rocket construction pushes precision and reliability to the limit – and hyperMILL® components have already proven their performance and safety in flight. At the same time, New Space start-ups also rely on the performance of hyperMILL® to implement innovative concepts economically and reliably. Typical CNC components in rocket construction include engine components, thrust frames, connecting elements, tank and structural parts made of titanium, Inconel, or other superalloys. With powerful CAM strategies and special strategies for 5-axis machining and High-Performance Cutting (HPC), hyperMILL® offers the optimal CAM solution here – from prototype production to series production.
Communications satellites to space stations – precision with hyperMILL®
Satellites and stations represent a booming sector of civil space travel. Components manufactured with hyperMILL® are already being used successfully in space in a wide variety of areas – from communication satellites to structures for new space stations. Global satellite constellations for communications and Internet provision are driving demand in particular, creating an enormous need for manufacturing capacity.
This benefits both OEMs and specialized suppliers, who can use hyperMILL® to manufacture complex components efficiently and reliably. Typical CNC components include structural and support frames, panels, antenna components, brackets, and housings made of aluminum, titanium, or Inconel. With its wide range of powerful strategies, hyperMILL® helps companies achieve a high degree of flexibility, enabling them to reliably cover a broad spectrum of applications.
The future of exploration – precise manufacturing with hyperMILL®
Surface mobility and landers place special demands on manufacturing: every gram of weight counts, and at the same time, the components must function absolutely reliably under extreme conditions. Typical components include wheels, chassis and structural parts, brackets, and housings made of titanium, aluminum, or high-strength lightweight materials. hyperMILL® offers everything needed to program these highly complex components reliably – from 5-axis strategies for complex geometries to HPC technologies for difficult-to-machine materials. This results in lightweight, precise, and resilient components for mobile systems on other celestial bodies.
Why hyperMILL® is the right CAM solution for the aerospace industry
hyperMILL® offers exceptional flexibility in the generation of toolpaths. Even with the most demanding materials and complex geometries, tool paths can be perfectly adapted to the respective machining conditions – an important prerequisite for reliably machining certain superalloys or high-performance materials. It is precisely this flexibility that makes hyperMILL® the ideal solution for aerospace manufacturing, where maximum adaptability and the highest level of process reliability are required. The CAM system offers a comprehensive package of powerful machining strategies and methods developed specifically for the aerospace industry. From 2.5D to 3D to 5-axis simultaneous machining and powerful turning strategies, hyperMILL® covers all requirements and enables economical, precise, and reproducible manufacturing of even the most complex components.
Technologies such as HPC machining for turning and milling, True-Shape Technology for perfect surfaces, and intelligent feed rate adjustment optimize processes in a targeted manner and make them significantly more efficient. The strategy portfolio is complemented by hyperMILL® VIRTUAL Machining for NC code simulation and optimization, as well as powerful automation technology that reduces programming effort and increases productivity.
